Factory Cloud – Efficient manufacturing out of the cloud

The use of cloud technologies in industry has increased significantly in recent years. Thanks to cloud solutions, companies can access computing resources flexibly and in line with their needs, which is particularly advantageous when production requirements fluctuate. Public cloud systems offer a first point of contact, but questions about data security and data location often arise. Where are the servers located? Is my data being processed securely, or is it possibly being sent around the world?

That is why many companies rely on private cloud systems for sensitive and critical production data. These offer the advantages of public clouds – such as scalability and flexibility – but are located in close proximity to production, which meets security and latency requirements.

From theory to practice - how can companies benefit from cloud applications?

If the cloud is already close to production, can it be used directly for production applications? Integrating cloud technologies into the production environment poses unique challenges for enterprises because OT (operational technology) systems have different requirements than IT systems. Aspects such as latency, data volume, and fault tolerance are very different.

Thanks to new developments in cloud technology, it is becoming more and more realistic to use it for time-critical applications in the production sector. Deterministic communication technologies such as TSN (Time-Sensitive Networking) and DetNet (Deterministic Networking) make it possible to create stable and fast connections between the cloud and the shop floor. Optimizing the software stack also helps reduce the run time of critical applications.

The benefits of Factory Cloud at a glance

Cloud-based manufacturing enables significant increases in flexibility throughout the manufacturing process. Software can be rapidly deployed and managed as needed. When production volumes change, software-based solutions make it easy to adjust production. At the same time, computing resources are used only when they are needed, reducing costs and increasing efficiency.

  • Scalability and flexibility: Adjust to production fluctuations in real time
  • Efficiency: Use resources only when needed, minimize costs
  • Data security: Private and hybrid clouds provide increased security for sensitive data
  • Streamline production: Faster implementation of production changes with cloud-based systems
  • Future-proof: Ready to integrate time-critical applications with innovative technologies such as TSN and DetNet

Cloud in production

Factory Cloud systems open up untapped potential for industry and are driving digitalization forward exponentially. Discover the practical cloud solutions at the Fraunhofer IPT and learn how a factory cloud can also advance your company.

The FCTRY CLD” is a highly reliable and real-time capable local cloud solution designed for manufacturing companies. In contrast to conventional cloud systems, it enables the operation of real-time critical applications, such as controlling machines and robots, processing sensor data or monitoring production plants, as microservices.

Our solution offers a user-friendly interface that is specifically tailored to industry requirements and makes it easy to manage applications. Thanks to TSN-capable communication interfaces, deterministic communication on the shop floor is guaranteed. The real-time Kubernetes system in the »FCTRY CLD« enables the execution of time-critical microservices. In addition, the integrated energy monitoring function provides an overview of the system's current carbon footprint.

Our services

  • Test the “FCTRY CLD” in your company with us. Register now for the beta test.
  • Experience the potential of a real-time cloud for your production.
  • Please contact us for your individual solution.

Together with its research partner German Edge Cloud, the Fraunhofer IPT has developed the Fraunhofer Edge Cloud, an open IT test environment for research and industry. The Fraunhofer Edge Cloud is a production-oriented cloud system that can be tested and used for versatile industrial applications. With the possibility of individual adaptation to the respective use cases, all advantages of a cloud can be implemented in a secure and production-oriented environment.

One industrial use case that has already been tested is the creation of a sensor cloud data pipeline. Here, the sensor data recorded in a milling process is sent directly to the Fraunhofer Edge Cloud. Specially developed cloud services are used to analyze and interpret the data. Thus, the processing of the data is completely mapped in the cloud. The services can be started, stopped or updated dynamically without interrupting the process.

Our service

  • Building data pipelines from your production to the cloud
  • Recommendations for action in the digitalization of your production
  • Processing of research and development projects
  • Cloudification of monolithic software

Applications

Process monitoring

Private cloud systems offer not only increased data security but also the possibility of individual configuration. Thus, local cloud systems can be optimized for the execution of real-time applications. In process monitoring, deterministic execution of the software is crucial.

Robot control

Real-time transmission of commands is essential for the control of robots in production. With TSN, such real-time communication can be established up to the cloud.

Modular Edge devices

The integration of cloud systems in production usually fails due to a lack of hardware or heterogeneous interfaces of machines and systems. Modular edge devices can map the required interfaces and create a link to cloud systems.

Projects

CLOUD56

In four different application areas, we are investigating the use of industrial applications on Kubernetes-based cloud systems. Real-time critical and best-effort applications are operated in the same cluster on the same hardware. 

5GSMART

In the EU project 5G-SMART, a data pipeline and cloud services for processing sensor data were developed. Here, the sensor data is transmitted via 5G and the cloud is integrated into the process monitoring of the application.

ICNAP Study

In a preliminary study within ICNAP, the outsourcing of real-time capable applications to the cloud was investigated.

5G-COMET

The use of convergent wired networks in production is possible through the use of TSN. In the 5G-Comet project, the use of TSN functionalities via 5G is being researched. Thus, wireless deterministic communication is also possible.