Precision technology and automation

“In the ‘Precision Engineering and Automation‘ department, we are proud of the fact that we not only develop production processes for various technologies, but can also design and build entire machines and systems. We create individual prototypes in dialogue with our project partners, from individual assembly cells to 10-meter-long roll-to-roll systems or ultra-precision special machines weighing several tons. In addition to special machine construction, we also conduct feasibility studies, provide support with specific questions and challenges of machine technology and system planning, or test and optimize initial small series. Our team is multidisciplinary: Mechanical engineering experts work side by side with physicists, electrical engineers, IT specialists and biologists. We are united by our team spirit and motivated by a spirit of research as well as curiosity about innovative products and applications.”

Daniel Zontar, Head of department

Developing machines large and small

From individual assembly cells to large-scale systems for the production of hydrogen components – the development of special machines is a key priority for us. 

Ultra-precision technology

"In the century of optics and photonics, we need stable production chains for components with the highest precision. To achieve this, we develop production machines, optimize their thermal, dynamic and static properties as well as improve control and regulation technology for the production of functional micro- and nanostructures."

Hendrik Naumann, Group leader

Toolmaking for optical applications

We accelerate the development of optics: In the "FINTOOP" research project, we are developing a quick-change tool in which the mold insert can be replaced without lifting the tool from the machine.

 

Production technology for biomaterials

In the "EvPro" research project, we are working with international project partners to investigate a new biomaterial that can be used to reduce inflammation on the surfaces of hip prostheses.

Ultra-precision technology

"Continuous roll-to-roll production has great potential: We can manufacture components for series production cost-effectively and in high quality. For innovative products in the hydrogen and battery sector, low production costs are crucial for market acceptance."

Laurin Blasius, Group leader

Major fuel cell project

In the joint project "H2GO," Fraunhofer IPT is working together with 18 other Fraunhofer institutes on enhancing production technology for hydrogen components.

 

Sheet metal processing with rolls and rollers

Roll-to-roll (R2R) technologies are important for the production of hydrogen and battery components because they can be used to manufacture films and sheets at high process speeds.

Precision assembly

"Thanks to sensor-guided alignment strategies, we can significantly increase the performance of optical systems. Our modular and automated special machines can also be used cost-effectively for small quantities with a large number of variants."

Nils Hillmer, Group leader

 

Modular system kit

Fraunhofer IPT has developed an assembly platform that can be adapted to individual customer requirements – quickly and cost-effectively.

 

High-precision alignment

To align optical elements based on their optical function, the industry requires high-precision micromanipulators and specific measurement technology tailored to the application.

Current research projects

Publicly funded projects allow us to forge new technological paths. This selection of our ongoing projects will give you an idea of the paths we are pursuing.

Completed research projects

A selection of projects we have completed illustrates the development of the technolog-ical subject areas we are addressing now and going forward.